Cartridge Dust Collector
- Exceptional Filtration Efficiency
- Compact Space-Saving Design
- Long Service Life & Easy Maintenance
- Energy-Saving Intelligence
- Harsh Environment Adaptability
Industry-Leading Cartridge Dust Collector Manufacturer
As a premier cartridge dust collector manufacturer, DARKO combines 10+ years of industrial dust control expertise with ISO-certified engineering excellence. Our high-efficiency systems serve global clients across cement, metallurgy, chemical, and lithium battery industries, exporting to 30+ countries. Designed for smart operation and energy savings, DARKO dust collectors deliver reliable, high-performance filtration tailored to demanding industrial environments.
Cartridge Dust Collector Working Principle
Dust-laden air first enters the Cartridge Collector’s hopper, where coarse particles settle by gravity and inertia. Fine particles proceed into the filtration chamber and are efficiently captured on the cartridge surface through sieve effect and Brownian diffusion. When system resistance reaches the preset value, the pulse-jet cleaning system activates: PLC-controlled compressed air (0.3-0.6MPa) instantly blows inside the cartridge, dislodging dust into the hopper.
The Cartridge Collector employs compartmentalized cyclic cleaning technology to ensure continuous operation, with purified air discharged through the clean air chamber.
Advantages of Cartridge Dust Collectors
Cartridge dust collectors deliver high-efficiency filtration, compact design, and intelligent pulse-jet cleaning, ensuring superior dust control with low energy consumption and easy maintenance.
Uses imported polyester fiber with sub-micron fiber layers, capturing 99.6% of fine dust particles for clean air compliance.
Handles various dust types, including sub-micron particles, suitable for industrial, woodworking, and pharmaceutical environments.
Online/offline pulse cleaning ensures continuous operation without downtime, improving dust collector efficiency.
High airflow, low velocity design reduces system resistance, lowering energy costs and operating expenses.
Quick filter cartridge replacement and simple dust bin emptying minimize maintenance time and labor costs.
Pleated filter media maximizes filter surface area while maintaining a compact footprint, ideal for limited-space installations.
Premium filter material + automated controls extend service life and ensure stable performance.
Enclosed structure reduces noise pollution, creating a safer and quieter workplace.
Our Service Process
Our end-to-end service ensures high-efficiency dust collection systems with reliable performance and fast technical support.
We analyze your production requirements to provide customized equipment selection ensuring perfect system compatibility.
Our senior engineers create personalized solutions with optimized system configuration based on your specifications.
Detailed pricing covering equipment, installation, shipping and after-sales service with no hidden costs.
Strict quality control at our ISO-certified factory guarantees reliable equipment performance.
Dedicated logistics team ensures on-time delivery with complete installation guidance and training.
24/7 technical support with scheduled maintenance alerts and fast spare parts delivery.
Why Choose Cartridge Dust Collectors?
In the field of industrial dust control, Darko’s cartridge dust collectors have established themselves as the premier solution for demanding operating conditions, delivering exceptional filtration performance.
Renowned for their superior filtration efficiency, these systems are specifically engineered for processes generating fine or hazardous particulate matter. Darko incorporates advanced filtration technology to optimize dust capture rates, guaranteeing cleaner air output while meeting rigorous industry compliance standards.
High-Efficiency Cartridge Dust Collection System
The cartridge dust collector utilizes pleated filter elements in a pulse-jet configuration, enabling tool-free external replacement that eliminates confined space access requirements while keeping maintenance clean and simple. Its innovative rectangular top plate design prevents installation errors, while the compact folded filter media provides 30-100% more surface area than conventional filters – reducing air velocity and system resistance while maintaining high cleaning efficiency (＞99.6%). This space-saving design delivers superior particulate capture, particularly for fine dust applications.
Own Factory, High Quality Manufacturing Power
As a professional cement equipment manufacturer with 10 years of industry experience, Darko combines innovative engineering with reliable production capabilities. Our ISO-certified facility produces 400+ dust collection systems and 450+ conveying systems annually, serving 500+ global clients with complete solutions from cement silos to dust control systems.
Backed by patented technologies and an experienced R&D team, we specialize in customized, non-standard designs to meet diverse project requirements. Equipped with advanced manufacturing facilities and strict quality control, we ensure every product meets the highest international standards while delivering cost-effective, environmentally friendly solutions for cement plants and industrial applications worldwide.
Related Product
As a leading dust collector manufacturer, we offer a wide range of industrial dust collectors for sale to meet diverse filtration needs. In addition to filter cartridge dust collectors, consider our high-performance alternatives: baghouse dust collectors, explosion-proof dust collectors, pulse-jet bag filters, and cyclone dust collectors.
Engineered with premium filter bags for 99.9% filtration efficiency, ideal for high-volume, fine particulate applications in cement, metallurgy, and other industries. Features stable operation and easy maintenance.
Specifically designed for combustible dust environments with integrated explosion-proof devices and pressure relief systems, compliant with ATEX standards. Perfect for chemical, pharmaceutical, and metalworking industries.
Incorporating advanced pulse-jet cleaning technology for automatic filter maintenance and continuous high-efficiency operation. Offers large air volume capacity with low energy consumption, making it ideal for woodworking and food processing applications.
Utilizing centrifugal separation principle to effectively remove large particulate matter. Can serve as pre-filters or standalone units with simple structure, no consumables, and low operating costs – excellent for primary dust collection needs.
Custom-Built & Reliably Supported
We provide a complete range of standard and customized dust collection systems, supported by our global service network to deliver end-to-end solutions – from equipment selection to long-term maintenance – for industrial clients worldwide.
We provide both standard and custom-designed systems. Our engineering team creates tailored solutions for any application, backed by 10 years of industry experience. Choose from our complete range – compact cartridge collectors, industrial baghouses, and specialized flue gas filters – all optimized for your specific needs and space requirements.All filters are manufactured in our own factories, streamlining the process for optimal efficiency and strict quality control.
To ensure long-term stable operation, Darko prioritizes maintenance-friendly designs and provides complete after-sales service. Our cartridge dust collectors come standard with industry-leading nano-fiber filters that efficiently capture dust emissions and sub-micron airborne particles. Globally, we offer remote technical support, video guidance, and genuine spare parts to guarantee worry-free operation throughout your equipment’s lifecycle. Through preventive maintenance and continuous service support, Darko helps maximize equipment longevity while reducing operating costs and improving production efficiency.
More about Cartridge Dust Collectors
By fully understanding the relevant technical parameters and structural technology of the cartridge dust collector, you will have a clearer understanding of the performance advantages and application value of the equipment.
- Technical Parameters
- Constitute
- Technologies
| Model
Technology |
YX-1 | YX-2 | YX-3 | YX-4 | YX-5 |
| Air volume(m3/h) | 1500 | 1800 | 2100 | 2400 | 2700 |
| Filter area(m3) | 25 | 30 | 35 | 40 | 45 |
| Number of filter cartridges（pcs） | 5 | 6 | 7 | 8 | 9 |
| Filter cartridge specifications(mm) | 200*660 | ||||
| Pulse valve specifications(“) | DCF-40S | ||||
| Number of pulse valves (pcs) | 2 | 2 | 3 | 3 | 4 |
| Injection volume(m3/min) | 0.27 | ||||
| Coarse filter inlet concentration(g/m3) | ≤100 | ||||
| Coarse filtration outlet concentration (mg/m3) | ≤30 | ||||
| Fine filter inlet concentration (mg/m3) | ≤10000 | ||||
| Fine filtration outlet concentration (mg/m3) | ≤10 | ||||
The cartridge dust collector consists of the following key components:
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Inlet/outlet ducts – For contaminated air intake and clean air discharge
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Main housing – Contains the filtration chamber and pulse-cleaning compartment
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Hopper – Collects dislodged dust for disposal
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Cleaning system – Integrated pulse-jet mechanism with flow guidance
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Air distribution baffle – Positioned at the inlet for optimal flow
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Filter cartridges – The core filtration elements
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Electrical controls – Automated system operation
Dust Cleaning Mechanism
Conventional cartridge dust collectors typically employ two cleaning methods:
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High-pressure reverse airflow cleaning: Provides uniform airflow distribution but consumes 30-40% more compressed air
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Pulse-jet cleaning: Energy-efficient but suffers from weaker airflow penetration
Our Technical Improvements:
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Enhanced Pulse-Jet System
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Added flow diverters to pulse pipes to amplify induced airflow
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Removed upper airflow ducts to allow simultaneous entry of both pulse and induced airflows
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Performance Advantages
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Generates 3-5× stronger effective cleaning airflow than standard systems
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Reduces compressed air consumption by 25% while improving dust removal efficiency
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Air Distribution System
Optimal airflow distribution is critical to:
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Prevent high-velocity wear at the inlet (>1.2 m/s causes filter abrasion)
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Ensure even dust settlement patterns
Technical Specifications:
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Perforated distribution plate with 35% open area ratio
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Verified resistance coefficient <2 at operational velocities
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CFD-validated for airflow velocities <0.8 m/s
Cartridge dust collectors use pleated filters, providing 2-3 times more filtration area than baghouses in the same footprint, resulting in lower air velocity, reduced pressure drop, and 20-30% energy savings.
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Choose cartridge collectors if:
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Your dust particles are <5 microns (e.g., welding fumes, pharmaceutical powders)
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You need space-saving equipment
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Choose baghouses if:
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Handling high-temperature (>120°C), moist, or sticky dust
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Standard cartridges last 1.5-3 years, but you can extend their life by:
✓ Using PTFE membrane-coated cartridges (anti-stick, corrosion-resistant)
✓ Keeping inlet velocity <0.8 m/s (reduces abrasion)
✓ Maintaining pulse-jet pressure at 0.4-0.6 MPa
✓ Avoiding overloading (recommended dust concentration <50 g/m³)
Yes, with special modifications:
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Explosion-proof cartridges: Conductive/anti-static media
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Pressure relief vents: Compliant with ATEX/NFPA standards
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Proper grounding: Prevents static buildup
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Case study: Our explosion-proof system for an aluminum powder plant has operated safely for 5+ years
Related Product
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High-efficiency grinding with adjustable fineness, ideal for cement production.
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When to Choose Cartridge Dust Collectors Over Baghouses?
Cartridge dust collectors outperform baghouses in handling fine particulate matter, high-efficiency filtration, and space-saving industrial dust collection. Ideal for powder recovery systems, lightweight dust removal, and compact factory layouts, they offer superior air pollution control with low-maintenance designs.
1. High-Efficiency Filtration for Fine Dust
Industries like cement manufacturing and powder metallurgy generate micron-sized particles. Cartridge dust collectors use nanofiber filter media to achieve >99.9% filtration efficiency, making them superior to baghouses for sub-micron particle capture.
2. Precision Industries with Ultra-Fine Particles
In electronics manufacturing and pharmaceutical production, dust particles often measure <5 microns. Cartridge collectors feature multi-layer pleated filters with PTFE membrane coatings, ensuring HEPA-grade filtration for cleanroom compliance.
3. Lightweight Dust Applications
For fly ash collection in coal-fired power plants or flue gas desulfurization (FGD), cartridge systems prevent filter clogging and reduce pressure drop, optimizing energy efficiency.
4. Powder Recycling & Material Recovery
Metal processing plants and additive manufacturing benefit from cartridge collectors’ high powder recovery rates, enabling cost-effective reuse of valuable materials like titanium or aluminum powders.
5. Compact & Modular Design
With a small footprint and stackable configurations, cartridge dust collectors fit space-constrained facilities. Their modular filter replacement simplifies maintenance vs. bulky baghouses.
Our systems reduce energy consumption by 30%+ through:
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VFD-controlled fans: Adjust airflow based on differential pressure
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High-efficiency pulse valves: <0.3 m³ compressed air per pulse
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Low-resistance design: System pressure drop <1200 Pa (tested)
Solutions vary by severity:
🔧 Minor clogging: Adjust pulse frequency/pressure
🔧 Severe clogging: Check if the wrong filter media was used (e.g., standard cartridges for oily dust)
🔧 Last resort: Our on-site chemical cleaning service (no disassembly required)