Types of Dust Collector
Darko can offer various types of dust collectors to meet the needs of different industries. The bag-type dust collectors can effectively capture fine particulate dust and ensure clean air. No matter what your industry requirements are, we can provide you with customized dust removal solutions. Our solutions will help you enhance production efficiency and ensure environmental safety.
Using pulse jet technology for on-line filter cleaning that fits into a compact design.
A type of highly efficient reverse jet dust collector equipment with online and offline .
Using centrifugal force for efficient dust separation, ideal for pre-dust collection.
Available options include abort dampers, blow back dampers, explosion vents, and rotary air locks.
Ideal for industries like cement kilns, power plants, with heat resistance up to 250℃.
Customized to specific operating conditions, matching dust characteristics and airflow requirements.
Dust Collector for different Material
Using dust collectors of different materials improves efficiency. Furthermore, it meets strict environmental standards. This, in turn, ensures safety and sustainability in industrial processes. Additionally, choosing the right materials and design provides tailored solutions for specific industries. As a result, this achieves effective dust control.
Customized Dust Collector
Custom dust collectors are designed to meet specific industry needs. We offer personalized solutions based on the your production environment and dust characteristics. Our team selects suitable materials and technologies for different conditions. These collectors effectively manage dust and enhance production efficiency. They also ensure environmental safety. This tailored approach helps you achieve a better return on investment and extend equipment lifespan.
- Dust Collector for Different Scenarios
- Grade Dust-collection Efficiency
- Global Dust Removal Solutions
- Frequently Asked Questions
Using corrosion-resistant materials, it is suitable for handling gases containing acidic or corrosive components.
Silo dust collectors come in a variety of shapes and sizes, each designed to deal with a specific type of environment and dust load.
The working environment has low noise levels, making it suitable for areas with high requirements for the environment.
It can effectively recover the materials generated from wear and tear, reduce material waste, and improve production efficiency.
High-temperature environment design, capable of withstanding the high temperatures of boiler flue gas.
Using corrosion-resistant materials to adapt to the corrosive components contained in the flue gas, thereby extending the service life.
Capable of handling high-flow gases and meeting the large volume requirements in steel production.
It can be adjusted according to different materials (such as wood, synthetic materials) and process requirements.
By using highly efficient filtering materials, it is capable of effectively capturing even smaller particles, ensuring that the air quality meets strict environmental protection standards.
The automatic dust cleaning function ensures the continuous efficiency of the filter material, reducing the frequency of maintenance and replacement.
Compared to higher efficient dust collectors, the 95% efficient dust collector is more cost-effective and easier to maintain. It is suitable for applications with limited budgets.
The dust collector has a simple structure, is easy to install and clean. It can effectively capture larger particles and is suitable for handling common industrial dust and coarse dust.
Air Volum: 4600 m3/h,2300m3/h, 6900m3/h
Tem :<120℃,
Set: 20
Air Volum: 2250 m3/h, 4600 m3/h, 7600m3/h, 6900m3/h
Tem :<120℃,
Set: 10
Air Volum: 380000 m3/h(klin tail), 40000 m3/h
Tem :<260℃,
Set: 2
Air Volum: 3500 m3/h, 4000 m3/h, 9000 m3/h
Tem :<120℃,
Set: 9
Air Volum: 6000 m3/h
Tem :<120℃,
Set: 1
Air Volum: 380000 m3/h(Grinding station)
Tem :<120℃,
Set: 2
Air Volum: 4600 m3/h,5000 m3/h,6700 m3/h,27000 m3/h,11000 m3/h,45000 m3/h,8000 m3/h...
Tem :<120℃,
Set: ＞100（Annual cooperative supplier）
Type: PPCS96-6,
Fan :75kw,
Set:1
Q: What are the advantages and disadvantages of different types of dust collectors?
| Item | Bag filter dust collector | Electrostatic dust collector | Cyclone dust collector |
| Working Principle | Based on the filtration principle, using filter bags to intercept dust particles. | Utilizes a high-voltage electric field to charge dust, which then deposits onto collection plates under the influence of the electric field. | Uses centrifugal force to separate dust; the dust-laden gas rotates to form an outer vortex, with dust being thrown against the walls and discharged. |
| Dust Removal Efficiency | High, with an efficiency of over 99% for fine dust (such as <10μm). | High, capable of handling dust sizes from 0.01 to 50μm, generally with high efficiency. | Lower, primarily targeting dust larger than 5 to 10μm, with efficiency typically below that of high-efficiency collectors. |
| Pressure Loss | Relatively high; operating resistance increases with dust accumulation on the filter bags. | Relatively low, generally less than 20 mm water column. | Relatively low, with resistance around 80–160 mm water column. |
| Investment Cost | Relatively high, with expensive equipment and replacement costs for filter bags. | Moderately high, as the equipment is complex and requires a high-voltage power supply. | Low, with a simple structure and inexpensive construction.。 |
| Operation and Maintenance | Requires regular replacement of filter bags to prevent blockage or condensation; maintenance of the cleaning system is necessary. | Requires periodic cleaning of the electrode plates and wires to maintain the stability of the electric field. | Simple structure and easy maintenance, but needs checks for wear or air leaks. |
Q: How long is the service life of a dust collector?
The service life of a dust collector is mainly influenced by three types of factors: “equipment type, usage environment, and maintenance conditions”. The conventional service life ranges from 5 to 15 years, with significant variations.
Q: How long does the installation and commissioning of the dust collector system take??
The installation typically requires 3 to 10 days, depending on the scale of the system and site conditions. For example, the installation of modular transport equipment for large industrial projects may take over 7 days, while smaller systems can be completed in about 3 days. Key influencing factors include the level of equipment modularity (modular design can enhance efficiency), site foundation preparation (such as surface levelness), and the skill level of personnel. The debugging usually takes 1 to 3 days.
Learn More About Darko's Dust Collection Systems
99%+ Filtration Efficiency | Industrial Dust Collection Systems
Our baghouse dust collectors and cartridge dust collectors utilize premium filter media combined with precise airflow design to achieve over 99% filtration efficiency in various dust collection applications. They fully comply with stringent industrial air quality standards, providing a reliable dust control solution.
Energy-Saving Operation | Pulse Jet Dust Removal Technology
The core low-pressure pulse jet cleaning mechanism and low-resistance system design significantly reduce the overall energy consumption of this industrial dust collector. Proven in practice, this pulse jet dust collector can save companies over 30% in dust collection system operating costs.
Flexible Configuration | Modular Dust Removal Equipment
Designed with a modular concept, our baghouse dust collectors offer exceptional adaptability. Whether for limited factory space or specific airflow requirements, our dust collection systems can provide customized dust collector configurations.
Explosion-Proof Safety | ATEX-Certified Dust Collector
For combustible dust environments, we provide explosion-proof dust collectors certified to ATEX/IECEx international standards. The system integrates spark detection and rapid suppression devices, ensuring intrinsic safety for dust control in industries such as woodworking and chemical processing.
Intelligent Control | Automated Dust Collection System
Equipped with an advanced PLC intelligent control system, it monitors dust collector pressure drop in real-time and automatically optimizes pulse cleaning cycles. This ensures the dust removal equipment always operates at peak performance, enabling unmanned, intelligent dust management.
Rugged Durability | Industrial-Grade Dust Removal Equipment
The main structure is constructed from corrosion-resistant materials and reinforced for dust handling conditions in heavily polluting industries like cement and metallurgy. This heavy-duty construction design significantly extends the service life of industrial dust removal equipment in harsh environments.
Why Choose Darko's Dust Collection Systems?
Darko is a trusted bag filter manufacturer with 10 years of experience. Our perfect production facilities and professional engineering team ensure the high quality of products. The dust collection system we designed can effectively capture particles, ensure compliance with environmental regulations and improve air quality.
Expertise & Quality
10 years' engineering experience in industrial dust removal with ISO-certified production for maximum durability
Cost Efficiency
Direct manufacturer pricing (no middlemen) for most competitive solutions
On-Time Delivery
Standardized production + smart inventory management ensure timely delivery
Customized Designs
Tailor-made systems from compact units to complete plant-wide solutions
Superior Quality
Professional R&D team guarantees premium dust collector performance
One-stop service
Darko provides complete pre-sales & after-sales solution services
What is a Dust Collector Used For?
A dust collector is an industrial air filtration system used to capture and remove harmful dust, fumes and particulate matter generated during manufacturing processes - particularly in cement production (treating kiln exhaust, raw material dust and clinker cooling emissions).
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