Clinker Bulk Loader
- Fully Enclosed, Dust-Free Loading
- High-Speed Loading (200–1,500 TPH)
- Heavy-Duty Construction for Longevity
- Smart Automation & Safety
Industry-Leading Clinker Bulk Loader Manufacturer
As a leading Clinker Bulk Loader Manufacturer, DARKO brings over 10 years of expertise in industrial material handling systems. Our ISO-certified equipment, exported to 30+ countries, delivers reliable solutions for coal, metallurgy, chemical, power, and cement applications—combining high efficiency with intelligent control features.
How It Works: Dust-Free Clinker Loading Process
Once the transport vehicle is in position, open the corresponding number of bars in the rod valve. Press the “Lowering Button” on the control cabinet, and the discharge head will automatically cut off the lifting motor power upon reaching the target position. Press the “Loading Button” to initiate the unloading process, and auxiliary equipment will start accordingly. Dust generated during unloading is drawn into the dust collector through the feed hopper and flexible telescopic dust hose for purification. When the discharge head is full, it will rise while triggering an alarm. The rising distance must be preset before loading. If the ascent distance is 1 meter, adjust the time relay to T=1/V
During the ascent, loading continues uninterrupted. When the discharge head is full again, the cycle repeats until the material reaches the full-level position. Press the “Stop Button” to halt unloading by reversing the vibration feeder’s brake or closing the sector valve, and other equipment will shut down accordingly. After stopping, press the “Raise Button” to lift the discharge head clear of the material, allowing the transport vehicle to move and align with the next unloading station. This process continues until the entire storage bin is filled.
Advantages of Clinker Bulk Loader
Clinker Bulk Loader ensures fast, dust-free loading with automated controls for efficient high-volume material handling.
Fully enclosed design with integrated dust collection system ensures emissions remain below 20mg/m³.
Handles up to 1,500 tons/hour with adjustable speed control for optimal throughput.
Automated telescopic spout (6-20m range) enables accurate material placement in all transport types.
Wear-resistant steel/ceramic components withstand abrasive clinker at temperatures up to 80°C.
ATEX-certified design safely manages combustible dust environments.
IoT-enabled sensors provide real-time monitoring and automatic shutoff at preset loads.
Corrosion-proof coating allows reliable outdoor operation in all conditions.
Modular design with easy-access components reduces downtime and service requirements.
Our Service Process
As a leading manufacturer of cement handling equipment in China, we provide high-quality, durable Cement Bulk Loaders designed for efficient and dust-free loading of cement, clinker, and other powdered materials, offering reliable performance, customized solutions, and responsive technical support to meet diverse industrial requirements.
We analyze your production requirements to provide customized equipment selection ensuring perfect system compatibility.
Our senior engineers create personalized solutions with optimized system configuration based on your specifications.
Detailed pricing covering equipment, installation, shipping and after-sales service with no hidden costs.
Strict quality control at our ISO-certified factory guarantees reliable equipment performance.
Dedicated logistics team ensures on-time delivery with complete installation guidance and training.
24/7 technical support with scheduled maintenance alerts and fast spare parts delivery.
What is a Clinker Bulk Loader?
The Clinker Bulk Loader is an advanced dust-free loading system designed for rapid, high-capacity transfer of cement clinker from storage silos to trucks, railcars, or ships. Engineered for cement plants, mining operations, and bulk terminals, this fully enclosed loader ensures zero spillage, minimal dust emissions, and maximum productivity (loading rates up to 1,500 tons/hour).
Own Factory, High Quality Manufacturing Power
As a professional cement equipment manufacturer with 10 years of industry experience, Darko combines innovative engineering with reliable production capabilities. Our ISO-certified facility produces 400+ dust collection systems and 450+ conveying systems annually, serving 500+ global clients with complete solutions from cement silos to dust control systems.
Backed by patented technologies and an experienced R&D team, we specialize in customized, non-standard designs to meet diverse project requirements. Equipped with advanced manufacturing facilities and strict quality control, we ensure every product meets the highest international standards while delivering cost-effective, environmentally friendly solutions for cement plants and industrial applications worldwide.
Related Product
As a leading manufacturer of bulk material handling systems, we provide complete Bulk Loading System solutions to optimize your production line. In addition to clinker bulk loader, discover our high-performance bulk loading equipment:
Ideal for horizontal or inclined transportation of bulk materials with low energy consumption. Features durable construction, smooth operation, and customizable lengths/widths for mining, grain, and packaging applications.
Specifically designed for combustible dust environments with integrated explosion-proof devices and pressure relief systems, compliant with ATEX standards. Perfect for chemical, pharmaceutical, and metalworking industries.
Enclosed structure effectively prevents dust and leakage, specially designed for powders and small particles. Can be integrated into automated conveying systems, widely used in chemical and food processing industries.
Heavy-duty version for larger-capacity conveying of granular or semi-fluid materials. Features enhanced torque resistance and wear-resistant coatings for cement, fertilizer, and wastewater treatment plants.
Professional Customized Bulk Loading Solutions
Precision-engineered clinker and bulk material handling systems tailored to your loading requirements
We provide complete standard and custom bulk loading solutions for cement, clinker, and powdered materials. Our systems feature:
- Automated Clinker Bulk Loaders with dust suppression
- Truck/ship loading systems with integrated weighing
- Flexible configurations for silos, vessels, or mobile transport
- Robust construction with wear-resistant components
All equipment is manufactured with strict quality control to ensure seamless integration with your conveying systems. We optimize loading speed, material containment, and automation levels to match your operational needs.
Our global service network provides:
► On-site installation supervision
► Operator training programs
► 24/7 technical support
► Remote monitoring options
► Preventive maintenance plans
► Genuine spare parts supply
From single Clinker Bulk Loaders to complete Bulk Loading Systems, we deliver reliable, dust-free solutions backed by lifetime support.
More about Clinker Bulk Loader
By fully understanding the relevant technical parameters and structural technology of the Clinker Bulk Loader, you will have a clearer understanding of the performance advantages and application value of the equipment.
- Specification Parameters
- Technical Data Sheet
- Applications
| Parameter | Specification |
|---|---|
| Loading Capacity | 200–1,500 tons/hour (adjustable) |
| Spout Reach | 6–20m (telescopic/articulated) |
| Dust Emission | ≤20mg/m³ (EPA-compliant) |
| Power Supply | 380V/50Hz (customizable for 480V/60Hz) |
| Operating Temp. | -20°C to +80°C |
| Material Options | Carbon Steel / SS304 / SS316 / Ceramic-Lined |
| Technical performance | Technical Parameters | ||
| Conveying materials | Cement clinker or similar bulk materials | ||
| Material capacity | Clinker 1.45t/m³ | ||
| Material temperature | ≤150℃ | ||
| Material particle size | ≤50mm | ||
| Loading capacity | ≤300t/h | ||
| Discharge head telescopic distance | Customized according to user requirements | ||
| Manual stick valve | 790mm×790mm | 410mm×410mm | |
| Electric (pneumatic) sector valve | DZG1103 2×1.1KW | Electro-hydraulic push rod: DTY700-400/100 1.5KW (cylinder: QGB125×400-MP4) | |
| Hoist | CD1-18D Power: 3KW Lifting speed: 8M/S | ||
| Capacitive (tuning fork) limit switch | FTC131 probe specifications: φ25×400 Working pressure: 10bar Working temperature: -20℃~80℃ FTM31 probe specifications: φ20×230 lengthened 170mm Working pressure: 10bar | ||
| Installed power | ~5.2KW | ~4.5KW ( ~3KW) | |
| Reference drawing | SZT300-I/1 | SZT300- Ⅱ/2 | SSQ300-Ⅲ |
| Model | Kudi | Kudi | Side of warehouse |
Cement Plants – Loading clinker into bulk trucks for distribution.
Port Terminals – Fast ship loading for export operations.
Steel Mills – Handling slag byproducts efficiently.
Mining & Minerals – Dust-free transfer of limestone, gypsum, and fly ash.
Our loaders handle 200–1,500 TPH, depending on model.
Enclosed design + bag filters & water sprays ensure <20mg/m³ dust emissions.
Yes! Telescopic spouts extend up to 20m for ship/rail loading.
Minimal – Just monthly filter checks and annual wear plate inspection.
Related Product
High-efficiency grinding with adjustable fineness, ideal for cement production.
Efficient industrial dust collection with simple, low-maintenance design.
Why Choose Our Clinker Bulk Loader?
✅ Fully Enclosed, Dust-Free Loading
Dust Suppression System – Integrated bag filters, cyclone separators, and water spray nozzles keep emissions below 20mg/m³.
Telescopic Loading Spout – Adjustable 6–20m reach for trucks, railcars, and ships.
✅ High-Speed Loading (200–1,500 TPH)
Variable-Speed Conveyor – Adjustable feed rate for precise loading control.
Automated Weighing & Shutoff – Stops at preset weight limits to prevent overfilling.
✅ Heavy-Duty Construction for Longevity
Wear-Resistant Linings – Ceramic or AR steel plates for 10+ years of service life.
Explosion-Proof Options – ATEX-certified for combustible dust environments.
✅ Smart Automation & Safety
IoT-Enabled Monitoring – Real-time tracking of load weight, flow rate, and dust levels.
Emergency Stop & Safety Sensors – Prevents accidents during operation.
In addition to cement clinker, it can handle fly ash, slag, limestone, gypsum, and other powdered or granular bulk materials, with a recommended maximum particle size of ≤50mm.
It uses a three-stage dust control system (cyclone separation + bag filtration + spray suppression) combined with a fully enclosed spout design, ensuring dust emissions ≤20mg/m³ (EPA compliant).
Optional vibratory bridge-breaking devices and anti-stick spout linings effectively prevent material clogging and adhesion, supporting moisture content up to 8%.
Yes, it offers stepless speed control (200–1,500 t/h) via a PLC system to precisely match vehicle capacity and operational needs.