HMC112 Pulse Jet Baghouse Dust Collector

1. Dust-Laden Air Intake: Polluted air enters the hopper or inlet plenum of the industrial dust collector. Larger particles fall directly into the hopper due to gravity.

2. Filtration Process: The air rises through the tube sheet and is distributed inside the filter bags. Dust particles are captured on the inside surface of the bags, while clean air passes through the fabric and exits into the clean air plenum.

3. Clean Air Exhaust: The purified air is discharged out of the outlet by the system fan back into the workplace or outside the building.

4. Automatic Cleaning Cycle: When the pressure drop across the system increases, the PLC triggers a solenoid valve. This releases a high-pressure blast of compressed air into the blowpipe, creating a shockwave that travels through the bag, dislodging the dust cake.

5. Dust Discharge: The dislodged dust falls into the storage hopper below and is evacuated through a discharge valve (e.g., a rotary airlock valve) for disposal or recycling.

Q: What is the typical lifespan of the filter bags?

A: Filter bag life varies based on the dust type and operating conditions but typically lasts 1-3 years. Proper cleaning cycles and maintenance can extend their service life.

Q: What size air compressor do I need to run this dust collector?

A: The HMC112 requires a clean, dry air source. A compressor with a capacity of ≥ 1.0 m³/min (35 CFM) at 0.7 MPa (100 PSI) is generally recommended.

Q: Can this system handle explosive or combustible dust?

A: Yes. We can configure the dust collector with explosion venting, suppression systems, and anti-static filter bags to meet NFPA 68 and 69 standards for combustible dust.

1. High-Efficiency Pulse Jet Cleaning System

Our dust collector uses powerful, fast-acting diaphragm pulse valves. This ensures thorough cleaning of each filter bag, maintaining low system resistance and minimizing compressed air usage, which translates to significant energy savings and extended bag life.

2. Easy Maintenance & Serviceability

Designed with the operator in mind, it features top-mounted air tanks and full side-access doors. This allows for safe, easy, and quick filter bag replacement from outside the unit, drastically reducing downtime for maintenance.

3. Robust & Durable Construction

The structural framework and casing are manufactured from heavy-gauge steel with reinforced welding. This robust design ensures vibration-free operation and exceptional longevity, even in the most demanding industrial environments.

4. Advanced PLC Control System (Optional)

Go beyond basic timer controls. The optional automated control panel uses differential pressure sensors to initiate cleaning only when needed. It features remote monitoring, fault diagnostics, and integration capabilities for a smart, connected dust collection system.

5. Superior Filtration Performance

With high-quality filter bags and precision sewing, the HMC112 achieves ultra-low emissions. It effectively captures fine particulate matter (PM2.5, PM10), helping you meet the most stringent air quality regulations and EPA emission standards.

6. Customizable Design Solutions

We understand that no two facilities are alike. We offer various options including different inlet/outlet orientations, hopper designs, material upgrades (stainless steel for corrosive environments), and explosion protection features (NFPA compliance).

The HMC112 Baghouse is a versatile dust extraction solution perfect for:

• Metalworking & Welding: Capturing welding fume, grinding dust, laser cutting smoke, and metal powders.

• Woodworking & Sawmills: Collecting wood dust, sanding particles, and MDF dust for fire prevention and health safety.

• Pharmaceutical & Food Processing: Handling powder conveying, mixing, and packaging dust in compliance with hygiene standards.

• Chemical & Plastic Manufacturing: Controlling dust from pigments, resins, fillers, and plastic granules.

• Mining & Mineral Processing: Dust control in crushing, screening, and transfer points.

• Energy & Recycling: Fly ash collection and general industrial dust control.